The draughty neck

Zip it all the way up and you've still got an inch of neck to the wind. A quick one about design shortcuts, zips that fail in month one, and what building for lifetime wear actually looks like from the inside.

Close up photo of a zip, showing macro detail of fabric density and zipper.

How many times can you zip before it fails?

I'm obsessing about necks. Hoodies specifically. It's still cold, summer is theoretical at best, and I've been staring at a zip that stops at the collarbone.

That's right. Zip it all the way up and you've still got an inch of neck to the wind. Design shortcut, plain and simple.

Zip’s that fail in month one

I've owned garments that are ancient. The zip still works perfectly. I've owned branded hoodies, and no-name, but branded hurts- selling you hype and tribe hoodies where the zip gave up before the first month was out.

It's easy to fake quality on the hanger. Before the third wash. Before the 50th zip. After that, you find out what you actually bought.

A zip upgrade adds cost per unit. A stitch density change adds cost per unit. These decisions get made, quietly, in favour of margin. The sale is what matters and it ends there.

I get it. Getting things made well is genuinely hard. The entire manufacturing industry is, from a structural perspective, substandard. That's not an excuse, it's the problem. It’s just how it’s done. This is changing, fast.

So, what do you do with that?
You research. Zips that don't fail exist- you’ll find them in mountain wear, for example. Who makes them, who tests them, are they compatible with the garments you're building.

And then you think about everything else. Colours that are kind to sweat. Care and repair. Spares for the parts that can't manage 25 years. A 14-year-old People Tree (RIP) sweater in my cupboard with fraying sleeves tells me organic cotton can go the distance; the rest is just decisions.

That's what building for lifetime wear actually looks like from the inside. Whether it’s zips or fasteners, plastic or metal, recyclable or not, all these designs effect the cost and profit outcomes, do I believe it is possible for Mongrel Logic to change the world in this regard? No, I’m not that naïve. But I am determined to try anyway. Now if you’ll excuse me, I need to go change my underpants.

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